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Synthesis and experimental studies of the method of manufacturing screw spirals with a rotating plug with feasibility study

НазваSynthesis and experimental studies of the method of manufacturing screw spirals with a rotating plug with feasibility study
Назва англійськоюSynthesis and experimental studies of the method of manufacturing screw spirals with a rotating plug with feasibility study
АвториRoman Leshchuk, Yuriy Palivoda, Tatiana Navrotska, Bogdan Hevko, Roman Khoroshun, Andriy Hevko
ПринадлежністьTernopil Ivan Puluj National Technical University, Ternopil, Ukraine Western Ukrainian National University, Ternopil, Ukraine
Бібліографічний описSynthesis and experimental studies of the method of manufacturing screw spirals with a rotating plug with feasibility study / Roman Leshchuk, Yuriy Palivoda, Tatiana Navrotska, Bogdan Hevko, Roman Khoroshun, Andriy Hevko // Scientific Journal of TNTU. — Tern.: TNTU, 2021. — Vol 103. — No 3. — P. 43–52.
Bibliographic description:Leshchuk R., Palivoda Yu., Navrotska T., Hevko B., Khoroshun R., Hevko A. (2021) Synthesis and experimental studies of the method of manufacturing screw spirals with a rotating plug with feasibility study. Scientific Journal of TNTU (Tern.), vol 103, no 3, pp. 43–52.
УДК

621.9.04

Ключові слова

winding, rotating plug, technical and economic estimation.

The structural synthesis of methods of winding screw spirals using the method of hierarchical grouping by means of morphological analysis is carried out and a number of alternatives that allowed to create the improved way of winding screw spirals with rotating plug is obtained. On the basis of the conducted multifactor experiment the study of torque of the process of screw workpiece calibration per step was performed and the regression dependence was obtained to determine the influence of winding width, wedge angle and winding thickness on the torque of the calibration process. It is established that calibration process of the turn of screw workpiece per step depends on the width, thickness of the spiral and the angle of the wedge of the device. With increasing inclination of the wedge of the device and the thickness of the winding, for the material steel 08kp, the torque increases and reaches 79 N m. It is established that the dominant factor influencing the value of torque is the angle of the wedge of the device, and the least influential is the winding width. The technical and economic estimation of the method of winding screw spirals with rotating plug is carried out and found that the annual economic effect, when replacing the basic version of winding screw spirals (winding on the frame) on the design (winding with rotating plug), when operating equipment in one shift is 16995.79 UAH.

ISSN:2522-4433
Перелік літератури
  1. Gevko I. B., Leshhuk R. Ya., Gud` V. Z., Dmy`triv O.R., Duby`nyak T. S., Navrocz`ka T. D., Krugly`k O. A. Gnuchki gvy`ntovi konveyery`: proektuvannya, texnologiya vy`gotovlennya, ekspery`mental`ni doslidzhennya: monografiya. Ternopil`: FOP Palyany`cya V. A., 2019. 208 р.
  2. Gevko Iv. B., Gud` V. Z., Krugly`k O. A. Sy`ntez sposobiv navy`vannya spiralej shnekiv. Zbirny`k naukovy`x pracz` “Perspekty`vni texnologiyi ta pry`lady`”. Lucz`k, 2018. Vy`pusk 12. Р. 39–47.
  3. Gevko Iv. B., Krugly`k O. A., Gud` V. Z., Duby`nyak T. S. Sposib navy`vannya spiralej shnekiv robochy`x organiv sil`s`kogospodars`ky`x mashy`n ta mexanizmiv. Visny`k Xarkivs`kogo nacional`nogo texnichnogo universy`tetu sil`s`kogo gospodarstva imeni Petra Vasy`lenka. Xarkiv, 2019. Vy`pusk 198.
    Р. 261–366.
  4. Gevko Iv., Katry`ch O. Sy`ntez sposobiv navy`vannya gvy`ntovy`x zagotovok. Visny`k TNTU. Ternopil`: TNTU, 2015. Tom 80. No. 4. Р. 153–160.
  5. Gevko Iv., Klendij V. Texnologichnist` konstrukcij gvy`ntovy`x sekcijny`x robochy`x organiv. Visny`k TNTU. Ternopil`: TNTU, 2015. Tom 79. No. 3. Р. 148–155.
  6. Kuzneczov Yu. M., Sklyarov R. A. Prognozuvannya rozvy`tku texnichny`x sy`stem / pid zag. red.
    Yu. M. Kuzneczova. K.: TOV “ZMOK”. PP “GNOZIS”, 2004. 323 P.
  7. Gevko B. M., Lyashuk O. L., Gevko I. B. ta in. Texnologichni osnovy` formoutvorennya special`ny`x profil`ny`x gvy`ntovy`x detalej. Ternopil`: TDTU imeni Ivana Pulyuya, 2008. 367 p.
  8. Hevko R. B., Strishenets O. M., Lyashuk O. L., Tkachenko I. G., Klendii O. M., Dzyura V. O.,
    Development of a Pneumatic Screw Conveyor Design and Substantiation of its Parameters, INMATEH: Agricultural Engineering, 54 (1), 2018, 153–160.
  9. Hevko I. B., Dyachun A. Ye., Hud V. Z., Rohatynska L.R., Klendiy V. M. Investigation of the stability of the tonsorial vibrations of a screw conveyer under the influence of pulse forces. INMATEH. Agricultural Engineering. Bucharest. 2015. Vol. 45. No 1. P. 77–86.
  10. Hevko R. B., Yazlyuk B. O., Liubin M. V., Tokarchuk O. A., Klendii O. M., Pankiv V. R., (2017), Feasibility study of mixture transportation and stirring process in continuous-flow conveyors, INMATEH-Agricultural engineering. Vol. 51. No. 1. P. 49–59. Bucharest/Romania.
  11. Lyashuk O. L., Vovk Y. Y., Sokil M. B., Klendii V. M., Ivasechko R. R,, Dovbush T. A. (2019), Mathematical model of a dynamic process of transporting a bulk material by means of a tube scraping conveyor, Agricultural Engineering International: CIGR Journal. Vol. 21. No. 1. P. 74–81. Fengmin Zhao/China.
  12. Hevko I., Diachun A., Lyashuk O., Vovk Yu., Hupka A. Study of Dynamic and Power Parameters of the Screw Workpieces with a Curved Profile Turning. Advances in Design, Simulation and Manufacturing IV. Proceedings of the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2021, June 8–11, 2021, Lviv, Ukraine. Volume 1: Manufacturing and Materials Engineering. Р. 385–394.
  13. Lyashuk O., Navrotska T., Pyndus T. (2016) Research of technological process of screw tools manufacturing and calibrating. Scientific Journal of TNTU (Tern.). Vol. 82. No. 2. P. 90–97.
  14. Hevko I., Hypka A., Krugluk O. (2017) Experimental research of power parameters of the process of forming a shelf on screw blank. Scientific Journal of TNTU (Tern.). Vol. 87. No. 3. P. 102–110.
References:
  1. Gevko I. B., Leshhuk R. Ya., Gud` V. Z., Dmy`triv O.R., Duby`nyak T. S., Navrocz`ka T. D., Krugly`k O. A. Gnuchki gvy`ntovi konveyery`: proektuvannya, texnologiya vy`gotovlennya, ekspery`mental`ni doslidzhennya: monografiya. Ternopil`: FOP Palyany`cya V. A., 2019. 208 р.
  2. Gevko Iv. B., Gud` V. Z., Krugly`k O. A. Sy`ntez sposobiv navy`vannya spiralej shnekiv. Zbirny`k naukovy`x pracz` “Perspekty`vni texnologiyi ta pry`lady`”. Lucz`k, 2018. Vy`pusk 12. Р. 39–47.
  3. Gevko Iv. B., Krugly`k O. A., Gud` V. Z., Duby`nyak T. S. Sposib navy`vannya spiralej shnekiv robochy`x organiv sil`s`kogospodars`ky`x mashy`n ta mexanizmiv. Visny`k Xarkivs`kogo nacional`nogo texnichnogo universy`tetu sil`s`kogo gospodarstva imeni Petra Vasy`lenka. Xarkiv, 2019. Vy`pusk 198.
    Р. 261–366.
  4. Gevko Iv., Katry`ch O. Sy`ntez sposobiv navy`vannya gvy`ntovy`x zagotovok. Visny`k TNTU. Ternopil`: TNTU, 2015. Tom 80. No. 4. Р. 153–160.
  5. Gevko Iv., Klendij V. Texnologichnist` konstrukcij gvy`ntovy`x sekcijny`x robochy`x organiv. Visny`k TNTU. Ternopil`: TNTU, 2015. Tom 79. No. 3. Р. 148–155.
  6. Kuzneczov Yu. M., Sklyarov R. A. Prognozuvannya rozvy`tku texnichny`x sy`stem / pid zag. red.
    Yu. M. Kuzneczova. K.: TOV “ZMOK”. PP “GNOZIS”, 2004. 323 P.
  7. Gevko B. M., Lyashuk O. L., Gevko I. B. ta in. Texnologichni osnovy` formoutvorennya special`ny`x profil`ny`x gvy`ntovy`x detalej. Ternopil`: TDTU imeni Ivana Pulyuya, 2008. 367 p.
  8. Hevko R. B., Strishenets O. M., Lyashuk O. L., Tkachenko I. G., Klendii O. M., Dzyura V. O.,
    Development of a Pneumatic Screw Conveyor Design and Substantiation of its Parameters, INMATEH: Agricultural Engineering, 54 (1), 2018, 153–160.
  9. Hevko I. B., Dyachun A. Ye., Hud V. Z., Rohatynska L.R., Klendiy V. M. Investigation of the stability of the tonsorial vibrations of a screw conveyer under the influence of pulse forces. INMATEH. Agricultural Engineering. Bucharest. 2015. Vol. 45. No 1. P. 77–86.
  10. Hevko R. B., Yazlyuk B. O., Liubin M. V., Tokarchuk O. A., Klendii O. M., Pankiv V. R., (2017), Feasibility study of mixture transportation and stirring process in continuous-flow conveyors, INMATEH-Agricultural engineering. Vol. 51. No. 1. P. 49–59. Bucharest/Romania.
  11. Lyashuk O. L., Vovk Y. Y., Sokil M. B., Klendii V. M., Ivasechko R. R,, Dovbush T. A. (2019), Mathematical model of a dynamic process of transporting a bulk material by means of a tube scraping conveyor, Agricultural Engineering International: CIGR Journal. Vol. 21. No. 1. P. 74–81. Fengmin Zhao/China.
  12. Hevko I., Diachun A., Lyashuk O., Vovk Yu., Hupka A. Study of Dynamic and Power Parameters of the Screw Workpieces with a Curved Profile Turning. Advances in Design, Simulation and Manufacturing IV. Proceedings of the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2021, June 8–11, 2021, Lviv, Ukraine. Volume 1: Manufacturing and Materials Engineering. Р. 385–394.
  13. Lyashuk O., Navrotska T., Pyndus T. (2016) Research of technological process of screw tools manufacturing and calibrating. Scientific Journal of TNTU (Tern.). Vol. 82. No. 2. P. 90–97.
  14. Hevko I., Hypka A., Krugluk O. (2017) Experimental research of power parameters of the process of forming a shelf on screw blank. Scientific Journal of TNTU (Tern.). Vol. 87. No. 3. P. 102–110.
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