Peculiarities of technological design of U-shaped screw transport and technological working bodies
| Назва | Peculiarities of technological design of U-shaped screw transport and technological working bodies |
| Назва англійською | Peculiarities of technological design of U-shaped screw transport and technological working bodies |
| Автори | Ivan Hevko, Andriy Pik, Roman Komar, Oleh Stibaylo, Serhiy Koval’ |
| Принадлежність | Ternopil Ivan Pului National Technical University, Ternopil, Ukraine |
| Бібліографічний опис | Peculiarities of technological design of U-shaped screw transport and technological working bodies / Ivan Hevko, Andriy Pik, Roman Komar, Oleh Stibaylo, Serhiy Koval’// Scientific Journal of TNTU. — Tern.: TNTU, 2024. — Vol 113. — No 1. — P. 5–15. |
| Bibliographic description: | Hevko I., Pik A., Komar R., Stibaylo O., Koval’ S. (2024) Peculiarities of technological design of U-shaped screw transport and technological working bodies. Scientific Journal of TNTU (Tern.), vol 113, no 1, pp. 5–15. |
| УДК | 621.82 |
| Ключові слова | manufacturability, auger, spiral, method, manufacturing, screw transport and technological working bodies, U-shaped, screw workpiece. |
New methods of manufacturing U-shaped screw transport and technological working bodies (STTWBs) are considered in this paper, in particular, by stamping and winding a sheet with U-shaped indentations on a frame using a wedge; a solid forming shaft and a forming shaft with U-shaped indentations; execution of U-shaped indentations on the pipe blank; winding STTWBs U-shaped profile using rectangular blanks. The main factors that affect the technological design of U-shaped STTWBs and the requirements for them are found. The most suitable structural materials for manufacturing U-shaped STTWBs, the related materials (lubricants), and press equipment are proposed. The technological features of the design parameters of STTWBs made in different ways are also determined. | |
| ISSN: | 2522-4433 |
| Перелік літератури |
1. Vasylkiv V. V. Rozvytok naukovo-prykladnykh osnov rozroblennia tekhnolohii vyrobnytstva hvyntovykh i shnekovykh zahotovok z vykorystanniam unifikatsii. Avtoref. dys. … d-ra tehnich. nauk. Lviv, 2015. 48 p. [In Ukrainian].
2. Vasylkiv V. V., Radyk L. D., Hevko I. B. Tekhnolohichni ta konstruktyvni osoblyvosti vyhotovlennia hvyntovykh zahotovok z lystovoho prokatu. Naukovi notatky. Lutsk. 2004. No. 14. P. 12–18.
3. Hevko B. M., Pylypets M. I., Vasylkiv V. V., Radyk D. L. Tekhnolohichni osnovy formotvorennia riznoprofilnykh hvyntovykh zahotovok. Ternopil, 2009. 457 p.
4. Hevko Iv., Katrych O. Syntez sposobiv navyvannia hvyntovykh zahotovok. Visnyk TNTU. Vol. 80. No. 4. P. 153–160.
5. Hevko Iv., Klendii V. Tekhnolohichnist konstruktsii hvyntovykh sektsiinykh robochykh orhaniv. Visnyk TNTU. 2015. Vol. 79. No. 3. P. 148–155.
6. Hevko I. B., Leshchuk R. Ya., Hud V. Z., Dmytriv O. R., Dubyniak T. S., Navrotska T. D., Kruhlyk O. A. Hnuchki hvyntovi konveiery: proektuvannia, tekhnolohiia vyhotovlennia, eksperymentalni doslidzhennia. Ternopil: FOP Palianytsia V. A., 2019. 207 p.
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11. Rohatynskyi R. M., Hevko I. B., Diachun A. Ie. Naukovo-prykladni osnovy stvorennia hvyntovykh transportno-tekhnolohichnykh mekhanizmiv: monohrafiia. Ternopil: Vyd-vo TNTU. 2014. 280 p.
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13. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A. Sposib vyhotovlennia shnekiv [The method of making screws]. Ukrainian patent, no. 152212, 2022.
14. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A., Senchyshyn V. S. Sposib vyhotovlennia shnekiv [The method of making screws]. Ukrainian patent, no. 152213, 2022.
15. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A., Senchyshyn V. S. Sposib vyhotovlennia hvyntovykh zahotovok [The method of manufacturing screw blanks]. Ukrainian patent, no. 152214, 2022.
16. Diachun A., Vasylkiv V., Korol O., Myhailiuk V., Golovatyi I., Kuras A. Investigation of geometrical parameters in screw surfaces whirling process. Scientific Journal of TNTU. 2021. Vol. 101. No. 1. P. 68–78. Doi: https://doi.org/10.33108/visnyk_tntu2021.01.068.
17. Feng Guang- liang, Bai Yin-shan. Some moulding ways of spiral vane. Coal Mine Machinery. 2006. Vol. 27 No. 9.
18. Gheorghe Pleşu. Package of calculus, drawing and design of the rolling tools for manufacturing of the helical surfaces. International Journal of Modern Manufacturing Technologies. 2014. No. 1. P. 65–70. ISSN 2067–3604.
19. Hevko I. B., Dyachun A. Ye., Lyashuk O. L., Martsenko S. V., Gypka A. B. Research the force parameters of forming the screw cleaning elements. INMATEH - Agricultural Engineering. Polytechnic University of Bucharest/ 2016. Vol. 49. No. 2. Р. 77–82.
20. Li Zheng Feng, Li Qiang Jiang. Design of combined helical blade manufacturing device. Advanced Materials Research. 2013. Vol. 753–755. P. 1386–1390. Crossref. Doi: 10.4028/www.scientific.net/amr 753-755.1386. https://doi.org/10.4028/www.scientific.net/AMR5.
21. Quan-Quan Han and Ri-Liang Liu. Mathematical model and tool path calculation for helical groove whirling. Research Journal of Applied Sciences, Engineering and Technology 6 (19): 3584–3587, 2013. Doi: https://doi.org/10.19026/rjaset.6.3563
22. Rogatinskiy R., Hevko I., Gypka A., Garmatyk O., Martsenko S. Feasibility study of the method choice of manufacturing screw cleaning elements with the development and use of software. Acta Technologica Agriculturae. Slovaca Universitas Agriculturae Nitriae. 2017. No. 2. P. 36–41. Doi: https://doi.org/10.1515/ ata-2017-0007.
23. Hevko I., Diachun A., Lyashuk O., Vovk Yu., Hupka A. Study of Dynamic and Power Parameters of the Screw Workpieces with a Curved Profile Turning. Advances in Design, Simulation and Manufacturing IV. Proceedings of the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2021, June 8–11, 2021, Lviv, Ukraine. Volume 1: Manufacturing and Materials Engineering. Р. 385–394.
24. Vasylkiv V., Pylypets M., Danylchenko L., Radyk D. Investigation of deflections of winded screw flights and auger billets in the processes of their manufacture. Scientific Journal of TNTU. 2021. Vol. 104. No. 4. P. 33–43. Doi: https://doi.org/10.33108/visnyk_tntu2021.04.033.
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| References: |
1. Vasylkiv V. V. Rozvytok naukovo-prykladnykh osnov rozroblennia tekhnolohii vyrobnytstva hvyntovykh i shnekovykh zahotovok z vykorystanniam unifikatsii. Avtoref. dys. … d-ra tehnich. nauk. Lviv, 2015. 48 p. [In Ukrainian].
2. Vasylkiv V. V., Radyk L. D., Hevko I. B. Tekhnolohichni ta konstruktyvni osoblyvosti vyhotovlennia hvyntovykh zahotovok z lystovoho prokatu. Naukovi notatky. Lutsk. 2004. No. 14. P. 12–18.
3. Hevko B. M., Pylypets M. I., Vasylkiv V. V., Radyk D. L. Tekhnolohichni osnovy formotvorennia riznoprofilnykh hvyntovykh zahotovok. Ternopil, 2009. 457 p.
4. Hevko Iv., Katrych O. Syntez sposobiv navyvannia hvyntovykh zahotovok. Visnyk TNTU. Vol. 80. No. 4. P. 153–160.
5. Hevko Iv., Klendii V. Tekhnolohichnist konstruktsii hvyntovykh sektsiinykh robochykh orhaniv. Visnyk TNTU. 2015. Vol. 79. No. 3. P. 148–155.
6. Hevko I. B., Leshchuk R. Ya., Hud V. Z., Dmytriv O. R., Dubyniak T. S., Navrotska T. D., Kruhlyk O. A. Hnuchki hvyntovi konveiery: proektuvannia, tekhnolohiia vyhotovlennia, eksperymentalni doslidzhennia. Ternopil: FOP Palianytsia V. A., 2019. 207 p.
7. Liashuk O. L., Diachun A. Ye., Klendii V. M., Tretiakov O. L. Doslidzhennia sylovykh parametriv protsesu zmitsnennia hvyntovykh poverkhon robochykh orhaniv deformuiuchymy puansonamy. Rozvidka ta rozrobka naftovykh i hazovykh rodovyshch. 2018. No. 1 (66). P. 38–43.
8. Liashuk O. L., Diachun A. Ye., Tretiakov O. L. Doslidzhennia deformatsii zahotovky v protsesi narizannia zovnishnikh radiusnykh kanavok prystroiem iz dekilkoma riztsiamy. Perspektyvni tekhnolohii ta prylady. Zb. nauk. prats. 2018. No. 12. P. 105–110.
9. Pylypets M. I., Vasylkiv V. V., Radyk D. L., Pylypets O. M. Peredumovy rozroblennia kombinovanykh operatsii vyhotovlennia hvyntovykh i shnekovykh zahotovok metodom obrobky metaliv tyskom. Perspektyvni tekhnolohii ta prylady. 2021. No. 18. P. 112–123.
10. Pylypets M. I. Naukovo-tekhnolohichni osnovy vyrobnytstva navyvnykh zahotovok detalei mashyn. Avtoref. dys. … d-ra tehnich. nauk. Lviv, 2002. 48 p. [In Ukrainian].
11. Rohatynskyi R. M., Hevko I. B., Diachun A. Ie. Naukovo-prykladni osnovy stvorennia hvyntovykh transportno-tekhnolohichnykh mekhanizmiv: monohrafiia. Ternopil: Vyd-vo TNTU. 2014. 280 p.
12. Hevko B. M., Liashuk O. L., Hevko I. B., Drahan A. P., Novosad I.I a. Tekhnolohichni osnovy formoutvorennia spetsialnykh profilnykh hvyntovykh detalei. Ternopil: TDTU imeni Ivana Puliuia, 2008. 367 p.
13. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A. Sposib vyhotovlennia shnekiv [The method of making screws]. Ukrainian patent, no. 152212, 2022.
14. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A., Senchyshyn V. S. Sposib vyhotovlennia shnekiv [The method of making screws]. Ukrainian patent, no. 152213, 2022.
15. Hevko Iv. B., Hud V. Z., Leshchuk R. Ia., Pik A. I., Komar R. V., Dovbush T. A., Senchyshyn V. S. Sposib vyhotovlennia hvyntovykh zahotovok [The method of manufacturing screw blanks]. Ukrainian patent, no. 152214, 2022.
16. Diachun A., Vasylkiv V., Korol O., Myhailiuk V., Golovatyi I., Kuras A. Investigation of geometrical parameters in screw surfaces whirling process. Scientific Journal of TNTU. 2021. Vol. 101. No. 1. P. 68–78. Doi: https://doi.org/10.33108/visnyk_tntu2021.01.068.
17. Feng Guang- liang, Bai Yin-shan. Some moulding ways of spiral vane. Coal Mine Machinery. 2006. Vol. 27 No. 9.
18. Gheorghe Pleşu. Package of calculus, drawing and design of the rolling tools for manufacturing of the helical surfaces. International Journal of Modern Manufacturing Technologies. 2014. No. 1. P. 65–70. ISSN 2067–3604.
19. Hevko I. B., Dyachun A. Ye., Lyashuk O. L., Martsenko S. V., Gypka A. B. Research the force parameters of forming the screw cleaning elements. INMATEH - Agricultural Engineering. Polytechnic University of Bucharest/ 2016. Vol. 49. No. 2. Р. 77–82.
20. Li Zheng Feng, Li Qiang Jiang. Design of combined helical blade manufacturing device. Advanced Materials Research. 2013. Vol. 753–755. P. 1386–1390. Crossref. Doi: 10.4028/www.scientific.net/amr 753-755.1386. https://doi.org/10.4028/www.scientific.net/AMR5.
21. Quan-Quan Han and Ri-Liang Liu. Mathematical model and tool path calculation for helical groove whirling. Research Journal of Applied Sciences, Engineering and Technology 6 (19): 3584–3587, 2013. Doi: https://doi.org/10.19026/rjaset.6.3563
22. Rogatinskiy R., Hevko I., Gypka A., Garmatyk O., Martsenko S. Feasibility study of the method choice of manufacturing screw cleaning elements with the development and use of software. Acta Technologica Agriculturae. Slovaca Universitas Agriculturae Nitriae. 2017. No. 2. P. 36–41. Doi: https://doi.org/10.1515/ ata-2017-0007.
23. Hevko I., Diachun A., Lyashuk O., Vovk Yu., Hupka A. Study of Dynamic and Power Parameters of the Screw Workpieces with a Curved Profile Turning. Advances in Design, Simulation and Manufacturing IV. Proceedings of the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2021, June 8–11, 2021, Lviv, Ukraine. Volume 1: Manufacturing and Materials Engineering. Р. 385–394.
24. Vasylkiv V., Pylypets M., Danylchenko L., Radyk D. Investigation of deflections of winded screw flights and auger billets in the processes of their manufacture. Scientific Journal of TNTU. 2021. Vol. 104. No. 4. P. 33–43. Doi: https://doi.org/10.33108/visnyk_tntu2021.04.033.
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